A MICROBIAL AIR SAMPLING MODULAR SYSTEM CONSISTING
OF MULTIPLE SATELLITES CONTROLLED BY ONE SOFTWARE
INTRODUCTION
ORUM has developed a monitoring system that meets the regulatory requirements and provides flexible solutions tailored to the specific needs of end users.
Specifically, the last GMP ANNEX 1 introduced a significant change in the microbiological air monitoring in class A and B. In these areas, the microbiological air sampling must be conducted continuously for the entire duration of the production process. This requests a change in the flow rate and in the configuration of the instruments used.
Unlike the TRIO.BAS RABS ISOLATOR or TRIO.BAS MULTIFLEX which feature one command unit and a maximum of 3 satellites, the GENIUS SYSTEM supports more satellites with different flow rates and programs. The command unit is replaced by a PC tablet with a dedicated software.
DESCRIPTION
The intelligence of the GENIUS SYSTEM stands in the presence of single satellites which run independently from the others. This means that any satellite can sample different volumes and in different modes. The operator can also disable one or more satellites without any impacts on the other satellites’ features.
The pump is integrated, so no more external control unit. This type of configuration is ideal for environments where space is limited, because the satellites are compact with all the essential components built in the head.
The satellites can be maximum 24. The operator installs the satellites, connect them to the PC tablet via a cable and each of them can sample different recipes. Any GENIUS satellite is made by a stainless steel house with a display. The display shows all the steps of the sampling cycle to make sure the operator doesn’t miss anything.
Each satellite is provided with an HEPA FILTER which guarantees no particulates are generated by the output air. Additionally, the GENIUS satellites can be combined with remote systems, like the remote head.
Example of GENIUS SYSTEM in 2 RABS isolators. The system is made by 2 GENIUS satellites and 4 GENIUS satellites with remote heads
Example of GENIUS SYSTEM in 2 RABS isolators and 2 BSC, consisting of 1 GENIUS satellite and 3 GENIUS satellites with remote heads
APPLICATIONS
The satellites can run at 2 different flow rates: 15 l/m or 25 l/m.
These two flow rates, unlike the traditional air samplers designed for short sampling periods, offer continuous monitoring features and represent the best solution for monitoring in grade A and B areas.
A different stainless steel aspirating head is requested according to the flow rate.
- At 25 l/m, the s/s aspirating head counts 180 holes. The maximum time the satellite can sample at 25 l/m is 3 hours without the dehydration of the media.
- At 15 l/m, the s/s aspirating head consists of 30 holes in a row. The media plate rotates with a speed according to the volume to sample. Thanks to the flow rate and this new rotating system, it is possible to let the satellite run for 4 hours without any de-hydration of the agar media (under specific conditions).
HOW TO REACH 3 HOURS OF CONTINUOUS SAMPLING
Stainless steel aspirating head 180 holes
At 25 l/m, each GENIUS satellite can sample up to 3 hours. The stainless steel 180 holes aspirating head manages different sampling times according to the selected volume.
The advantages are:
- Possibility to sample 3 hours without de-hydrating the media
- Less risk of contamination because the operator prepares the process one time
- Less frequent plate changes so cost reduction in consumables
GENIUS satellite wiht stainless steel aspirating head
180 holes
HOW TO REACH 4 HOURS OF CONTINUOUS SAMPLING
Stainless steel slit aspirating head
The GENIUS SYSTEM designed for max 4 hours of continuous sampling consists of a certain number of satellites at a flow rate of 15 l/m.
The one slit aspirating head remains fixed but the system where the agar media is positioned rotates by 360° according to the volume to sample. The air always impacts a virgin area of the agar.
The advantages are:
- Possibility to sample 4 hours without de-hydrating the media
- Less risk of contamination because the operator prepares the process once
- Possibility to identify the moment in which the contamination occurred
- Less frequent plate changes so cost reduction in consumables
Identification of the exact time when contaminations occurred
GENIUS satellite with one slit aspirating head on a rotating system
BENEFITS OF THE GENIUS SYSTEM
- SIMPLE INSTALLATION – quick setup reduces both time and costs.
- SPACE OPTIMIZATION – compact design with no external pumps or command units, saving space and minimizing clutter.
- SAMPLING COST SAVINGS – continuous sampling for up to 4 hours reduces the number of media plates required.
- STANDARDS COMPLIANCE – ensures a smooth transition from traditional sampling methods to advanced monitoring.
WHO SHOULD CHOOSE THE GENIUS SYSTEM?
- PRODUCERS OF RABS AND ISOLATORS – streamline projects by delivering a simple and modern solution.
- PHARMACEUTICAL MANUFACTURERS – enhance monitoring capabilities with continuous and real-time data.
- HEALTHCARE FACILITIES AND PHARMACIES – improve air quality control and ensure safe environments for patients and staff.
KEY FEATURES
- INTEGRATED PUMP – GENIUS Satellite combines the sampling head (10 × 10 × 10 cm) with a built-in pump display.
- SCALABLE MONITORING – a single operator can manage multiple GENIUS Satellites simultaneously.
- FLEXIBLE INTEGRATION – GENIUS Satellites can be placed in both tight-space isolators larger RABS, ensuring maximum versatility for different cleanroom configurations.
- CONTINUOUS MONITORING – unlike traditional sieve samplers with limited sampling times.
TECHNICAL FEATURES:
| Supply voltage: | 18-36 VDC |
| Consumption: | 500 mA for each satellite |
| Main connection: | M12-male-4 pins (for power supply and data connection) |
| Data connection: | Modbus R485 |
| Graphic screen: | Clear OLED yellow, 34x62mm 128x64 pixels |
| Flow rate: | 15 l/m or 25 l/m |
| Volumes: | 30-6.000 litres |
| Plate: | Petri 90 mm |
| Rotating plate at 15 l/m only: | max 240 minutes |
| Filtered exhaust: | HEPA filter |
| Operating temperature: | 10°C-40°C |
| HR: | 0-85% |
| Certification: | CE mark |
IDENTIFICATION CODE
| Code | GENIUS SYSTEM |
|---|---|
| 868K | TRIO.BAS GENIUS satellite 15 l/m consisting of s/s one slit aspirating head, cover head, connection cable |
| 869K | TRIO.BAS GENIUS satellite 25 l/m consisting of s/s 180 holes aspirating head, cover head, connection cable |
| 879 | PC tablet with GENIUS software |
| 296 | BAS software |
Additional complements and accessories upon request
